Mini Circle Welder
Mini Circle Welder (MCW)
The Mini Circle Welder is designed for applications such as wind tower brackets inside of wind power towers and small tubes of boiler tube sheet.
Features:
- LED screen shows the exact travel speed
- Welds 1.18″-3.94″ (30-100 mm) diameter
- Adjustable crater fill
- The travel speed is controlled by a microcomputer to achieve precise rotation, so the programmed weld length is consistent
- When welding is stopped, the built-in automatic crater fill function improves the weld quality
- Working position setup is simple with provided torch adjustment device
- After welding starts, the machine will weld one turn and then automatically stop
- After one cycle of automatic welding is completed, the machine will weld in the opposite direction to prevent cable twisting
- When using a collet type centering device, the operator turns the carrying handle to secure the machine to the weldment
- If machine is used with the optional 3-jaw chuck, the above statement does not apply
- An 18 volt, 4.0Ah rechargeable battery powers the machine
Call factory for pricing.
Key Features
Engineered for precision and efficiency, the Mini Circle Welder delivers consistent, high-quality welds with user-friendly controls, automated functions, and advanced features designed for dependable performance in demanding applications.
- LED Display: Clearly shows real-time travel speed for precise operation.
- Versatile Weld Range: Handles diameters between 1.18” and 3.94” (30–100 mm) with consistent results.
- Crater Fill Adjustment: Fine-tunes crater fill settings for a cleaner finish.
- Microcomputer Speed Control: Ensures smooth, accurate rotation and uniform weld length on every pass.
- Automatic Crater Fill: Engages when welding stops, improving bead quality and appearance.
- Easy Setup: Includes a torch adjustment device for quick and accurate positioning.
- Auto Stop Function: Completes one full rotation and halts automatically upon completion of the weld.
- Reverse Rotation Mode: Switches direction after each cycle to eliminate cable twisting.
- Secure Mounting System: The collet-type centering device locks the machine firmly using the carrying handle.
- Optional Compatibility: Supports an optional 3-jaw chuck for alternative mounting methods.
- Rechargeable Power Source: Runs on an 18V, 4.0Ah battery, delivering portability and convenience.
Overview & Benefits
The Mini Circle Welder (MCW) enhances productivity and precision through advanced mechanization, delivering consistent, repeatable welds with microcomputer-regulated speed. Its precise path control minimizes distortion and material handling, while automated operation improves weld quality and creates a safer, more comfortable work environment by keeping operators farther from heat, fumes, and manual strain.
Technical Specifications
Designed for precision and portability, the Mini Circle Welder combines compact dimensions with powerful performance for consistent, high-quality welds.
Part Numbers |
Net Weight |
Dimensions |
Travel Speed |
|
100-1480-120 (120VAC / 50-60Hz / 1Ph) 100-1480-240 (240VAC / 50-60Hz / 1Ph) |
17.12 lbs (7.8 kg) |
13.03″ × 8.7″ × 17.24″ (331 × 221 × 438 mm) |
0 – 185.43 in/min (0 – 471 cm/min) |
Safety Information
The Mini Circle Welder (MCW) must be operated by trained personnel only. Always follow electrical safety standards, keep the unit dry, and ensure all guards and covers remain securely in place.
What’s Included?
Each Mini Circle Welder (MCW) requires a collet or chuck, which is sold separately. In addition, the machine includes the main welding unit, an 18V 4.0Ah rechargeable battery, a charger, a 2A fuse, a 15-foot weld contact cable, and a detailed user manual. These components ensure smooth setup, reliable operation, and long-term performance for both professional and industrial welding applications.
Contact Us!
Have questions or need help finding a distributor? Our team is ready to assist with all your mechanized welding system needs.
Call us at (412) 331-1776 or fill out our contact form to connect with a Bug-O Systems representative today.
We’re committed to helping you achieve greater efficiency, accuracy, and safety with every weld.
GET IN TOUCH
Our Address
280 Technology Drive
Canonsburg, PA 15317
Our Hours
Monday - Friday: 7:30am - 4:30pm ET
sales@bugo.com